To gauge the true environmental impact of electric cars, it's important to consider emissions generated during the manufacturing process. Critics often argue that the energy-intensive and highly specialised manufacturing process gives EVs a larger carbon footprint than conventional vehicles. Let's unpack this in a little more detail:
Yes, manufacturing electric cars does require energy and resources. For example, the construction of the body requires a similar amount of energy to traditional internal combustion engine (ICE) vehicles. But overall, the elimination of tailpipe emissions cancels out the environmental footprint made during the manufacturing process.
The environmental impact of EV batteries
EVs also have unique requirements when it comes to battery production. This is typically the most energy-intensive stage of EV manufacturing. It involves processes like mining and refining raw materials such as lithium, cobalt and nickel. As well as consuming large amounts of energy these processes release substantial emissions into the atmosphere. Energy is also consumed during the cell manufacturing and battery assembly stages.
At the end of the day, manufacturing EVs does have a carbon footprint. However, it's important to remember that most EVs offset energy demands and emissions created during the manufacturing process with a significantly lower environmental impact over the lifespan of the vehicle.
A transition to green energy and sustainable materials
Many EV manufacturers are adopting greener production processes, including using renewable energy to power facilities. At the Tesla Gigafactory in Buffalo, New York a rooftop solar system generates enough electricity to power the facility.
Actively sourcing sustainable materials is another trend being embraced by EV manufacturers. For example, some manufacturers are starting to replace traditional metals and plastics with eco-friendly alternatives.
Manufacturers like Polestar champion recycled materials for interior components like seats. Fiat is another sustainably-minded EV manufacturer and recently launched its revolutionary Seaqual® fabric made from recycled plastic. 90% is sourced from land and the remaining 10% is sourced from the ocean.
Battery recycling is also a popular movement within the EV industry. Nissan is a pioneer in recycling EV batteries and recently used reclaimed materials to generate power for the 2019 Cricket World Cup held at Bennington Cricket Club.
Advances in battery technology are also improving the eco credentials of EVs. An increasing number of manufacturers are switching to solid-state batteries, which offer higher energy density, faster charge times and longer lifespans compared to lithium-ion batteries.